High Technology Design & Manufacturing Services


Rapid delivery PCB assemblies for prototype orders

Gemini are experts in providing rapid delivery PCB assemblies for prototype & NPI orders. Our established reputation was been built on delivering complex SMT boards, for time critical orders. Fully assembled PCBA using Piccochip BGA devices

We have the resources to engineer and manufacture over 600 new products a year. Implementing a variety of assembly methods in order to achieve the shortest possible turnaround for technology PCB products. Including BGA and PoP (Package-on-Package) device technology. 

Our dedicated prototype surface mount line is used exclusively to build small orders from 1 to 50 units, yet maintains placement speeds of over 30,000 CPH (chips per hour). Even our skilled IPC technicians can hand solder devices at 0201 package sizes.

Our rapid service offers unparalleled lead times due to ‘Solder Jet Printing'. Production can commence immediately without stencils, delays or technical constraints.

  • Rapid delivery surface mount assembly.
  • Automated placement with our MYDATA SMT line.
  • AOI inspection on all orders, with two MIRTEC AOI systems.
  • Hand built PCBs by skilled technicians.
  • Paste & place (hybrid build) with oven reflow.
  • On demand solder jet printing, no need to order any stencils.
  • PoP assembly, BGA assembly, leadless devices, 01005, 0201, 0402, QFN, DFN etc.
  • IPC Class 2 or 3 & J-STD quality levels.
  • Full production environment & process.

Gemini has the relevant experience and desire to ensure your products are manufactured within the shortest possible time scales, to exacting standards. Our rapid turnaround PCB assembly service uses the same build process and standards as a full production item. Our prototype service allows customers to receive highly reliable surface mount PCB products, regardless of the technology and delivery cycle.View of a surface mount line loaded with component feeders


Your products can be provided on a full turnkey basis:

Gemini complete all PCB tooling in house prior to manufacture. Our added value services are proven to de-risk from any potential design errors, that could otherwise lead to delays and poor quality product. We work closely with our customers during production tooling to ensure product conformance. 

We can procure the relevant components for your convenience and accept any free issue materials. We are equipped with a full range of component handling, baking and packing tools to ensure your components are treated correctly in line with any MSD requirements.

Your prototype and NPI process is a highly important prelude to any further production runs. Our staff and systems will ensure any relevant feedback is communicated to you. Adding real value within the supply chain.

If you require a fast and responsive service for product development for surface mount PCB products, contact us to discover how we can help your organisation. Tel +44 (0) 1252 333 444.


Customer feedback on the service we provide:

"Sangoma recognizes the high levels of quality and professionalism delivered during the development of our next generation of our products. The quality delivered and the turnaround times were a key element in our products. Sangoma is proud to have you as one of its trusted partners for electronic manufacturing services."